Schott KG filter glass

Schott KG Heat Absorbing Filters, Cut to Size in Rye

Kingsview Optical makes custom heat absorbing filters from Schott KG1, KG2, KG3 and KG5 glass. We CNC shape them to your drawing, polish them on our own lines and add AR or gold mirror coatings in our own chambers, so you get one finished part from one UK supplier, from a single prototype to production batches.

  • Cut and polished in Rye
  • KG1, KG2, KG3 and KG5
  • Coated in-house
  • ISO 9001:2015
Schott KG5 heat absorbing filters with gold mirror coating, made by Kingsview Optical
KG5 filters with a gold mirror coating, made in Rye.
Filters made here, start to finish. CNC shaped, polished, coated and measured at our site in Rye.
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The basics

What a Heat Absorbing Filter Does

In short: a heat absorbing filter is a piece of glass that passes visible light and absorbs near-infrared. Put one in front of a lamp or LED and most of the heat stays in the filter, while the light carries on into your optics.

Schott KG glasses are coloured right through, so the filtering doesn't depend on a coating and doesn't change with angle of incidence. KG1 absorbs the least infrared and KG5 the most. KG3 is the usual choice, balancing high visible transmission with strong near-infrared absorption.

Because the filter absorbs heat, it gets hot. Large or thick filters in high-power systems can crack from thermal stress if they aren't prepared for it. We can thermally toughen KG filters on site, subject to part size, and design the mount to let the glass expand.

For systems with a lot of infrared, a reflective coating can send some of the heat back before the glass has to absorb it. We can add a gold mirror coating, or pair the KG glass with a sputtered shortpass coating made in-house.

Lampvisibleinfrared (heat)KG glassvisible light passesheat absorbed
KG glass passes visible light and absorbs infrared heat.
Internal transmittance of Schott KG1, KG2, KG3 and KG5 heat absorbing filter glass at 2mm thick
Internal transmittance of Schott KG1, KG2, KG3 and KG5 at 2mm thick, plotted from Schott data. Thicker glass absorbs more.
Choosing a grade

Which KG Glass Do You Need?

All four grades pass visible light. They differ in how much near-infrared they absorb, and in how much light they let through in the 1.5 to 2.7µm band. The chart above is for 2mm thickness; thickness changes the result, so tell us your heat load and we'll suggest a grade and thickness.

GlassWhat it doesTypical use
KG1The lightest absorption. Passes the most visible light, with some transmission between 1.5 and 2.7µm.Moderate heat loads where maximum brightness matters
KG2Light absorption, with the highest transmission of the four in the 1.5 to 2.7µm band.Where some longer infrared can be tolerated
KG3Strong near-infrared absorption with high visible transmission. The most widely used grade.Projectors, illumination optics, IR-cut filters for cameras and sensors
KG5The strongest absorption of the four, with slightly lower visible transmission.High heat loads and the strongest IR blocking
Managing the heatAn absorbing filter warms up. Thermal toughening, a mount with room for expansion and some airflow all help large KG filters survive high-power sources.
Reflect before you absorbA gold mirror or sputtered shortpass coating reflects part of the infrared, so the glass has less heat to absorb and runs cooler.
Applications

Where Our KG Filters Are Used

Illumination systemsKeeping heat from lamps and high-power LEDs out of the optical path.
ProjectorsProtecting LCDs, films and slides from infrared heat.
Cameras and sensorsBlocking near-infrared so silicon sensors see a visible-light response.
Medical and dental lightsCooler light on patients and tissue.
Sealed instrumentsRemoving heat without vents or fans, so the housing stays sealed.
Machine visionIR-cut filtering in front of inspection cameras.
Specification

KG Heat Absorbing Filter Specification

These are our standard tolerances. If your design needs tighter, tell us which parameter. We'll tell you plainly whether we can hold it, and what it adds to cost.

Size range0.8mm to 100mm
Dimension tolerance±0.1mm
Thickness tolerance±0.05mm
Parallelism (twin lap)Better than 10 arcsec
Surface quality (scratch-dig)60/40 standard, 40/20 on request
GlassSchott KG1, KG2, KG3 and KG5; Hoya equivalents on request
ShapesRound, rectangular and custom outlines, CNC shaped from your drawing or STEP file
CoatingsBroadband AR (standard 425 to 650nm, wider on request), wide-angle AR, gold mirror, sputtered shortpass
FinishingThermal toughening on site, subject to part size; beam stop wedges; chamfers

Not sure what to specify? Tell us the light source, its power and the operating temperature. Grade, thickness and toughening follow from those, and we'll suggest a combination that survives the heat load.

Options

Made to Fit Your System

Questions

Heat Absorbing Filter Questions

What is the difference between KG1, KG3 and KG5?
They are all Schott heat absorbing glasses that pass visible light and absorb near-infrared. KG1 absorbs the least and passes the most light. KG5 absorbs the most. KG3 sits between them and is the most widely used grade.
Will a KG filter crack from the heat?
It can, if a large or thick filter sits close to a powerful source. The filter absorbs heat and expands unevenly. We reduce the risk with thermal toughening on site, subject to part size, chamfered edges and a mount that leaves room for expansion. A reflective coating can also lower the heat load.
Can KG3 be used as an IR-cut filter for a camera?
Yes. KG3 is commonly used in front of silicon sensors to block near-infrared and give a visible-light response. Tell us the sensor size and we'll cut and coat the filter to fit.
What thickness should I choose?
Thicker glass absorbs more infrared but also gets hotter and passes slightly less visible light. Our chart is for 2mm. Tell us your source and how much infrared you need to remove, and we'll suggest a thickness.
Can you add a gold or mirror coating?
Yes. We can add a gold mirror coating to reflect infrared, as in the photo at the top of this page, or a sputtered shortpass coating. Both are applied in our own chambers.
What do you need to quote a KG filter?
The outline and size, thickness, glass grade, any coating, whether it needs toughening, and quantities for prototype and production. A drawing helps but isn't essential.

Related Filters and Optics

Getting a Quote for KG Heat Absorbing Filters

Send us your drawing, or just the size, thickness and glass you need. An engineer from the team that would make your filters, not a sales team, will review it and tell you plainly what's achievable and what will drive cost.

What to send

  • Drawing (PDF or STEP), or the size and outline
  • Glass grade and thickness, or your light source and heat load
  • Coating: AR, gold mirror or none
  • Whether the filter needs toughening
  • Quantities: prototypes and expected production volumes

What happens next

  1. An engineer reviews itWithin one working day, flagging anything that will drive cost or lead time.
  2. We quote the filterFor the prototype, and for production at your volumes.
  3. We cut, polish, coat and deliverAll in Rye, with inspection data if you need it.

Need a Custom Heat Absorbing Filter?

Send your drawing, or tell us the size, thickness and glass. We'll tell you plainly how we'd make it, what it will cost and how long it will take.

Made in Rye, East Sussex. NDA-friendly. Defence and security work welcome. ISO 9001:2015.